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During my recent visit to a US-based printing plant, I delved into the fascinating world of rotary printing—a revered technique in textile manufacturing that combines age-old traditions with modern precision. At Thomasville at Home, we are committed to producing high-quality textiles.  We stand out as a beacon of American craftsmanship in an industry dominated by overseas production. 

The Art of Rotary Printing

One of the methods employed is rotary screen printing, which involves a cylindrical screen that rotates in a fixed position as the fabric moves beneath it. This technique allows for the continuous application of ink, making it incredibly efficient for large orders. The speed and adaptability of rotary printing make it a preferred choice for producing intricate designs on textiles, including the all-cotton duck fabric used by Thomasville at Home. 

 

During my visit, I witnessed the striking-off process of three colorways of our Bouvier Toile—a preliminary step in textile design where initial prints are created to test and adjust colors before final production. Observing this phase was a testament to the meticulous attention to detail that defines the quality of textiles produced.

 

Black Striking Off Process
red striking off process
blue striking off process

A Legacy of Quality: American Textiles

Thomasville at Home is part of a proud lineage of American textile companies that have steadfastly held onto our production roots in the USA. This commitment is significant in an era where much of textile production has moved abroad. The history of textile manufacturing in America is rich, with innovations and advancements that have propelled the industry forward. We are crucial in maintaining this tradition, ensuring that skills and jobs remain within local communities and contribute to the domestic economy.

All-cotton duck fabric, known for its durability and texture, highlights our dedication to quality and sustainability. Cotton duck is a heavy, plain-woven cotton fabric, ideal for various applications from fashion to home decor, and its use underscores a commitment to versatile, high-quality materials.

 

Conclusion: Celebrating American Made

My trip to Massachusetts was more than a visit; it was an educational journey into the heart of American textile production. It served as a reminder of the importance of supporting local industries and the value of craftsmanship that is often lost in mass production. As we look towards the future, the story of Thomasville at Home and the technique of rotary printing are crucial narratives in the ongoing dialogue about preserving manufacturing on American soil and promoting sustainable practices within the industry.

Thomasville at Home embodies the spirit of American manufacturing and demonstrates the potential for traditional methods like rotary printing to adapt and thrive in the modern textile industry. Our commitment to quality and craftsmanship is a beacon for others in the sector, proving that it is possible to create superior products while keeping production local and sustainable.